continuous casting billet manufacturing process

World consumption of iron and steel as time goes on, increases. Development depends on this critical material. Building and construction, infrastructures, automotive manufacturing, electrical appliances, etc. all are dependent on this industry. Iron and steel industries are booming throughout the world where the competition for development is the countries’ first priority. We use it everywhere in every project that we see construction. The building material of the basement and fundamentals.

Iron is the material that is found in five percent of the earth’s body. The mining and concentration is the first stage of the production. Iron ores could be found in the colors of dark grey, bright yellow, deep purple, and rusty red.

Elements like hematite Fe2 O3 are mostly found in iron ores. Magnetite Fe3 O4 is the most after the hematite. Titanomagnetite is the third most and many other elements. Hematite is not as rich as magnetite in the case of iron including and is used vastly in the cement industry and jewelry.

The sizes can be from 1 mm to 1 meter and the minerals are ingredients like manganese, nickel, chromium, and carbon to produce many grades of the steel.

steel billet production process

for understanding how the steel billet is going through the production process. We have to consider some stages of the production. Steel billet is the stage between the smelting and the structure making like reinforcing bars or rebars which are made in the second-hand productions. Reinforcing bars come in the types and sizes and the models; the Eurocode is the division that brings the reinforcing bars to the types of A, B, or C to specify their ductility. The ductility is the operation that applies pressure and temperature to the product to understand its strength.

Ribbed reinforcing bars or simple rebars are the way they are produced in the appearance, this also has a technical reason which makes differences for the way they are going under the structural operation, for example, the way they should be welding together. Or use it as a reinforced bar of the concrete pavements where the rebars are bonded together in a cross-sectioned shape to make strength to the basement of it and avoid the tension and crack to it. Reinforcing bars the product derived from steel billet has really a wide usage in almost all construction procedures.

continuous casting process steps

            continuous casting is one of the main processes in the steelmaking that make the steps toward the final stages and the structure making phases in which the appealing products like; girders, rebars, steel corners, steel sheets, etc. are made. We are all aware of the necessity of such materials in the world of development. Development in every country is the target to make all the issues solved by progressing and improving it. Also, this can not be said that the world of structures and steel-making has nothing to do with them. When we talk about technology in every field like; infrastructure, automotive manufacturing, home building, and even in the building blocks of the electronic devices the steel and iron materials are used.

Steel billet, and steel bloom are as some of the basic and primary products of the steel-making industry which they have passed many stages to come as these raw materials. The flux out of the blast furnaces goes to the molting to be cooled in the purposed shapes. Flux is the substance which was made by the agglomerated iron particles smelted in the blast furnaces.

continuous casting machine

if we look into the steel manufacturing process we will recognize many stages meanwhile that finally bring us the appealing product. A continuous casting machine is in one of those procedures. The machine that is involved with the ladle, where the smelted iron concentration is stored. The tundish, where the flux is draining through its channels to the copper mold where the flux is formed and exited to the rollers. If we look at the product that is on the roller to go to face the cooling phase for the finalization we can recognize the primary products like; steel billets and steel blooms. These two articles are the main commodities to derive many structural materials from them.

continuous casting process working principle

the continuous casting machine is in the process to make the steel product that is the primarily purposed. The working principle of this stage of the process is to make steel billets, steel blooms, and steel slabs with the international standards, the quality management standard system ISO 9001 to make the products in the world’s interest.

These raw materials or feedstock are the materials to produce the building structures like; reinforcing bars, steel studs, steel corners, steel sheets, etc.

Reinforcing bars or rebars are one of the structural materials to be used vastly in the world of construction and it is one of the world’s interesting products in the trading world and businesses.

Steel sheets are also the semi-finished commodity from which the coils are made for the world of electronics and power electrics.

billet casting defects

defects usually happen in the steel product in the casting machine if some of the guidelines are not met by the operators and continuous casting machine designers. Steel billet is one of the articles that can face cracks and pinholes in the body of the material. to prevent this the casting structures have to be improved in the right way.

The standardized and modern technology that our manufacturers are working on as the principle of the production is the priority that we have always taken care of it.

Quality of the materials is not only the thing that we find in the last processes. From the first stages, they are protected by our team engineers from mining and concentration, screening, etc.

worldwide production with the satisfaction of our customers has made us one the leaders in the world of steel-making.

The product analysis and standards are available on our website for all suppliers and businessmen to compare our quality to the world of producers.

The growing industry of steel-making has been always on the first line of the world’s developments. Countries are increasing their consumption of commodities to compete with others in many fields of technology. From infrastructures and automotive manufacturing to the world of electronics and robotics, the steel industry is influencing.

We as a trading company provide these precious steel materials with the best qualities to the whole world.

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